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Avici Systems Inc.


Installing System Cables

This chapter describes procedures for:

Customer Supplied Cables

Customer supplied cables are those cables that connect the TSR II bay modules to the customer's equipment. All customer supplied cables must be available at the time of installation. Refer to Figure 5-1 for a list of customer supplied cables.

Table 5-1. Customer Supplied Cable List
Cable Type Description Quantity Connection Points

BIP Power

Size based on local code requirements

4 x A Feed
4 x B Feed
8 x Return

From the customer's power source to the breaker interface panel terminals

Safety Ground
(two required)

#2 AWG minimum

2

From safety earth ground to TSR II bay frame

Ethernet

10BaseT Category 5

1

From route controller modules to network management system

CO Alarm

DB-15 connector

1

From TSR II bay to CO alarms

Fiber Optic

2 mm diameter

Dependent on number and type of modules installed

From TSR II system router module to customer equipment

Avici Supplied Cables

Avici includes a kit of external cables (for use in troubleshooting) with each bay. These cables allow console access into each of the TSR II bay components.

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Table 5-2. Avici Supplied Cables
Cable Type Description Quantity Connection Points

Ethernet

Category 5, Straight through Shielded Twisted Pair

2

From DB9-RJ45 coupler to: serial port, coupler, or DB9 RJ45 male adapter

Adapter, male

DB9-RJ45

2

From Route controller or Bay Controller to cable

Adapter, female

DB9-RJ45

2

From PC/Console to cable

Ethernet Cable Specifications

The Ethernet cables required include the 10BaseT used for RJ-45 connections to the network management station. This straight through connector is a standard Category 5 patch cable. Maximum cable length is 100 meters.

Fiber Cable Routing

Single or multi-mode optical fiber cables interface between router module and customer equipment.

The fiber optic cables route to internal vertical cable channels and horizontal cable trays on the front surface of the TSR II system. The cables route up or down each side of the bay and are distributed between the shelves to router modules.

This method of fiber cabling allows you to remove a module without interfering with the operation of any other module.

Fiber Management Frames

The customer is responsible for purchasing and installing the fiber management frame for their fiber optic cables.

We recommend Siecor Fiber Management System for overhead cable routing of multiple system configurations. Refer to the TSR II Site Preparation Guide for detailed information on fiber management.

Installing Module Cables

The router modules ship separately from the TSR II bay, please refer to the documentation that is packed with your router for cabling information.

Installing Route Controller Module Cables

The sever module ships separately from the TSR II bay, please refer to the documentation that is packed with your route controller for cabling information.

TSR II:RS-232 Serial Interface Connector

A DB-9 RJ-45 adaptor is required to connect the route controller console port on the bay controller to a console terminal. The route controller RS-232 connector is a 9-pin DB-9 female connector supporting a limited data communications equipment (DCE) pinout (see Figure 5-1.).

PROCEDURE: Use the following steps to connect the route controller console port to a console terminal:

Step 1 Attach a DB-9 RJ-45 adapter from this connector on the route controller module to one end of the shielded cable with RJ-45 connectors on each end.

Step 2 Take the RJ-45 connector on the other end of the shielded cable and plug it into the female adapter.

Step 3 Plug the female adapter into the console terminal (PC) port.

Figure 5-1. Serial Cable

RS-232 supports the following terminal settings:

Figure 5-2. View of Front of Bay Controller showing DB-9 connector

Installing Bay Controller Backplane Cables

The TSR II bay controller backplane is attached to the bay frame at the rear of the bay. The TSR II bay controller backplane interfaces between:

Ethernet Cables

The bay controller backplane Ethernet connections connect to the route controller via the bay controller connections. These connections are on the route controller connector panel directly between shelves 2 and 3.

The cables used to connect the bay controller backplane to the Ethernet connections on the route controller interconnect panel are installed during manufacturing. However, if there is ever a need to replace or service these cables, the following table indicates where the cables should interconnect.

Table 5-3. Route Controller Connector Panel and Bay Controller Labels
Route Controller Connector Panel Bay Controller Backplane Port Label
BC 1/1

P8

BC 1/2

P9

BC 1/3

P11

BC 1/4

P31

BC 2/1

P15

BC 2/2

P16

BC 2/3

P18

BC 2/4

P 32

To access these connections, the sever connector panel cover (between front of shelves 2 and 3) must be opened. The bay controller backplane protective cover assembly must also be removed to access the rear of the bay controller backplane (see Figure 5-4 and Figure 5-5 for further information).

Figure 5-3. Backplane Cover Warning Label

Figure 5-4. Bay Controller Backplane Ethernet and Other Major Connections

Figure 5-5. Route Controller to Bay Controller Connections at Route Controller Connector Panel (cover down)

Bay Numbering

The bay controller backplane includes a rotary switch and a toggle switch for setting the number and position of each TSR II bay. For more information refer to the Terabit Switch Router Series II Install Guide (Multi-Bay).

There are two switches on the bay controller backplane for this purpose:

Table 5-4. Bay Numbering
Chassis Toggle (SW1) Rotary (SW2)

First Bay

0

1

Second Bay

1

2

See Figure 5-6.

PROCEDURE: Use the following steps to set the bay identifier switches for an front bay location:

Step 1 Set toggle switch to "0" (0 =front)

Step 2 Set bay number SW1 rotary switch to "1."

Figure 5-6. Bay Controller Toggle and Rotary Switches

Grounding Communication Links

The TSR II system uses three main types of communications cables:

CAUTION (C:5-1) Risk of service interruption or equipment damage. In a system with an Isolated Bonding Network (IBN) grounding topology, take care that communications cables going into and out of the system do not violate the topology. Links must be isolated to avoid signals being referenced to different ground potentials that can cause signal errors or damage to circuitry. Safety hazards can arise when metallic connections allow contact between different ground potentials.

Potential differences can occur when signals and/or shields are connected to different ground references. This requires specific installation measures to offset possible risks or violations.

NOTE The installation measures that must be taken to eliminate different ground references are beyond the control of the supplier of the equipment or the installer. These measures are in reference to the grounding topology of the customer's central office. Customers have different methods of supplying and connecting these site specific grounds. This statement is intended only as a reminder to customers that there are possible risks involved when connecting to different ground sources.

For additional information on grounding network-communication links, refer to the International Telecommunications Union standards ITU-TS.

Central Office Alarms

This section provides a description of "Central Office Alarms" for the TSR II. These alarms set off audible and visual indicators in the Central Office (CO), as well as bay LEDs, see Figure 5-7.

Central office alarms, when connected at the CO, report the occurrence of events such as a component failure. Alarms originate in either a bay controller or route controller.

The alarm task resides in the bay controller and is responsible for setting and clearing of alarms as well as maintaining an alarm database. A DB-15 connector ("CO Alarm Connector") on the TSR II bay, located on the rear of the Breaker Interface Panel (BIP) provides you with the ability to connect the visual and audible alarms to your central office system.

CO Alarm Levels

There are three levels of central office alarms:

Bellcore GR-474-CORE states that each trouble requiring a crafts person action shall result in an alarm condition and shall be reported by three concurrent methods:

Table 5-5. TSR II CO Alarm
Bellcore Requirement TSR II CO Alarm Solution

Automatic output message to both a USI (a USI is an intelligent workstation or dumb terminal that is directly connected to network equipment) device and an Operating System, (OS)

The TSR II logging system automatically outputs a message to both a USI and OS. In addition, the logging system meets the additional requirement of automatic messages being inhibitable (R2-19).

Visual indication at the network element

The TSR II BIP Alarm Status Panel visually indicates a problem with either the Critical, Major, or Minor LED. The TSR II also activates the CO audible alarms and visible lights. The LED that is lit is determined by the severity of the event that has occurred.

Audible and visual indications at various CO locations under the control of the network element

The TSR II visually indicates a problem with either the Critical, Major, or Minor LED. The TSR II also activates the CO audible alarms and visible lights. The LED that is lit is determined by the severity of the event that has occurred.

CO Alarm LEDs and Audible Bells

The CO alarms are both visual and audible. Three labeled LEDs located on the TSR II bay BIP front panel visually display alarms signals. The CO alarms display is in the center of the panel. See Figure 5-7.

Figure 5-7. Central Office Alarm Panel LEDs

On the TSR II, the critical and major LEDs are red; the minor LED is amber. LEDs remain lit until all detected events have been cleared.

Whether the alarm signal originates from the route controller or bay controller, the appropriate LED, or visual and sound combination in the central office will activate. Logging of messages occurs when an alarm is activated.

IPriori provides CLI commands to silence alarms that are sounding, to display alarms, and to test the TSR II bay LEDs. For more information about IPriori and CLI commands for the CO alarms, see "IPriori Configuration Guide."

Installing Central Office Alarm Cables

Central office alarm cables route to the TSR II bay using customer supplied alarm cables. The alarm cables connect to the TSR II bay via a D-type, 15-pin connector. The DB-15 connector is located on the back of the BIP subassembly (see Figure 5-8).

Figure 5-8. CO DB-15 Alarm Connector

PROCEDURE: Use the following steps to connect the central office alarm to the TSR II:

Step 1 Remove the BIP cover by pulling carefully on the top edge of the cover.

Step 2 Attach the DB-15 central office alarm cable to the alarm out CO Alarm connection the rear of the BIP on the left side (see Figure 5-8 "CO DB-15 Alarm Connector).

Step 3 In the event you need to isolate the customer alarm system from the TSR II during service or repairs, bypass the alarm by inserting a switch between the alarm cable and the alarm system. Be sure to reset the switch to the ON position after completion of the service or repair.

For long cables, ensure that your alarm system is not impeded by cable resistance.

Configuring Central Office Alarm Cable Connections

The TSR II has three sets of relays to generate central office alarms. When connected at the CO, the relays provide audible (bells, chimes, gongs) and visual (red, amber) indicators in the CO (see Figure 5-9 for the pinout).

Figure 5-9. DB-15 Pinout

Normally CLOSED/OPEN refers to the un-energized relay position.

If no power is supplied to the bay controller:

Critical_LED_Normally_Closed will be shorted to Critical_LED_Common pin.

Critical_Alarm_Normally_Closed will be shorted to Critical_Alarm_Common_Pin.

Under normal power and operating conditions: Critical_LED_Normally_Closed will be open to Critical_LED_Common pin.

Critical_Alarm_Normally Closed will be open to Critical_Alarm_Common pin.

If an alarm condition occurs the "Alarm Cutout" push button located on the BIP will deactivate the Critical, Major, and Minor alarm (Klaxtron) relays while leaving the LED relays active. The LED relays will remain activated until the fault condition is cleared by software. All relay contacts are capable of maximum current rating of 2A at 30 Vdc, 0.5A at 115VAC.

Table 5-6. Critical Alarm Pairings 
Alarms Active Common

Critical Office Critical LED (Visual)

P28 to Pin 2

P28 to Pin 9

Central Office Critical Alarm (Klaxtron)

P28 to Pin 6

P28 to Pin 13

Central Office Major LED (Visual)

P28 to Pin 3

P28 to Pin 10

Central Office Major Alarm (Klaxtron)

P28 to Pin 7

P28 to Pin 14

Central Office Minor LED (Visual)

P28 to Pin 4

P28 to Pin 11

Central Office Minor Alarm (Klaxtron)

P28 to Pin 8

P28 to Pin 15

Reinstalling EMI Covers

After installing and cabling modules, reinstall the EMI covers on the TSR II bay.

No hardware is necessary to attach the shelf cover to the bay. Small notches on the inside lip of the cover slip over attachment screws on the bay. The cover then pivots and clips onto the bay.

PROCEDURE: Use the following procedure to reinstall the EMI shelf covers:

Step 1 Position the notches on the inside top of the EMI cover onto the two protruding screws on the bay frame and slide the shelf cover onto the screws (see Figure 5-10).

Step 2 Pivot the shelf cover towards the bottom of the shelf and snap it into place (see Figure 5-10).

Figure 5-10. EMI Shelf Cover Reinstallation

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Copyright © 2006 Avici Systems Inc.
Avici® and TSR® is a registered trademark of Avici Systems Inc.
IPriori™, Composite Links™, SSR™, QSR, and NSR™ are trademarks of Avici Systems Inc.

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