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Preparing to Anchor Bays
Anchoring procedures for the Series I bays are outlined in this chapter. When installing Series I and Series II bays in either 2 or 4-Bay Configurations, refer to the "Terabit Switch Router Install Guide" for TSR bays and "Terabit Switch Router Series II Install Guide" for Series II bays for specific instructions on anchoring procedures.
Due to its weight when fully loaded, the TSR and TSR Series II systems require sufficient anchoring to maintain fault tolerance through earthquakes and to ensure against tipping.
For more information on dimensions, weights, and floor loading refer to "Terabit Switch Router Install Guide" for TSR bays and "Terabit Switch Router Series II Install Guide" for Series II bays.
TSR 2-Bay and TSR/TSR II 4-Bay Configurations
The architecture of the TSR's toroidal mesh requires that in TSR multi-bay configurations, A bays extend to B bays (and vice versa), in side-to-side (2-bay) configurations. In TSR II multi-bay configurations, there is no distinction between the bay types.
Figure 2-1 shows a 2-bay build out (front bays) of TSR bays and a 4 bay build out (front and rear bays) of two TSR bays and two TSR II bays. Refer to Figure 2-2 for location of bay type labeling on TSR bays.
Figure 2-1. Configuration Build out
Figure 2-2. Location of TSR Bay Type Labeling
In TSR 2-Bay Configurations, A bays ship with side panels installed. B bays ship without side panels. When connecting TSR bays in a 2-bay configuration, the side panel on the side of the bay providing the adjacency is removed before joining the bays together. This side panel is later reinstalled after the bays are joined.
For example, when a B bay is installed in a 2-bay configuration, the side panels of the A bay in position 1 are removed and reinstalled on the B bay in position 3 after connection of the bay frames (refer to Figure 2-1.
Determining Space Requirements
In planning for installation, ensure that sufficient space is allowed both for moving and positioning the bays as well as for installation. For 2-Bay installations, the bays are positioned side-by-side (refer to Figure 2-3). Refer to Table 2-1 "2-Bay Configuration Measurements" for measurements.
Figure 2-3. 2-Bay Configuration Layout
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Table 2-1. 2-Bay Configuration Measurements 2-Bay Configuration Description Free Standing Bays
Height
2178 mm
(85.8 in.)
Width (with side panels)
1,247 mm
(49.1 in.)
Depth
902 mm
(35.5 in.)
In 4-Bay Configurations, the front and rear side-by-side bays are positioned in back-to-back rows. Refer to Figure 2-4. A minimum of 24"to a maximum of 48" is allowed between the back-to-back rows in a 4-bay configuration. Refer to Table 2-2 "4-Bay Configuration Measurements." Remember to adjust the space requirements if the space between the back-to-back rows varies for your installation area.
Figure 2-4. 4-Bay Configuration Layout
Removing Side Panels on TSR Bays
For TSR bays only, after floor preparation is complete and before positioning and anchoring, it is necessary to remove the set of side panels from the TSR bay providing the adjacency. In a 2-bay configuration, the panels are removed from the side of Bay 1 (A bay). Refer to Figure 2-1. The side panel is reinstalled when installation is complete.
PROCEDURE: Use the following procedure to remove the side panels of the TSR bay providing the adjacency:
Step 1 Use an 8 mm nut driver to loosen the two retaining fasteners (M5 keps nuts) located on the on the top mounting bracket (refer to Figure 2-5).
Figure 2-5. Top Side Panel Removal
Step 2 Lift the top side panel up and off the mounting bracket pins on the mounting brackets (refer to Figure 2-5).
Step 3 Lift the bottom side panel up and off the mounting brackets pins on the mounting brackets (refer to Figure 2-6).
Figure 2-6. Bottom Side Panel Removal
Step 4 Using the #3 Phillips screwdriver, remove the six mounting brackets from the side of the TSR bay (refer to Figure 2-7).
Figure 2-7. Mounting Bracket Removal
Step 5 Set the panel(s) and hardware aside for later reinstallation.
Securing EMI Gasket Material on TSR Bays
Before positioning bays in a 2-Bay Configurations, secure EMI gaskets strips to the side of the bay providing the adjacency in the line up. EMI gaskets strips adhere to the right side of the Bay 1. These EMI gasket strips provide protection from potential EMI interference. The four gasket strips are adhesive backed for easy installation.
PROCEDURE: Use the following procedure to secure the EMI gasket strips:
Step 1 Remove the backing from one of the gasket strips.
Step 2 Position and secure the gasket material on the edge of the rear metal plate, in line with the side of the EMI enclosures (refer to Figure 2-8). The gasket must extend slightly beyond the rear surface of the plate.
Step 3 Secure the remaining three strips in position as shown in Figure 2-8.
Figure 2-8. EMI Gasket Installation
Positioning TSR 2-Bay Configurations
Position the TSR bays using the custom dolly following all safety precautions outlined in the "Terabit Switch Router Install Guide." Ensure that leveling requirements have been met in accordance with instructions outlined in the Site Preparation Guide.
With the side panels removed and EMI gasket material installed, the TSR bay is ready to be positioned. Select the appropriate procedure for the type of floor in your installation area.
In the 2-Bay Configuration, bays are numbered 1 and 3 (refer to Figure 2-9).
Figure 2-9. Bay Numbering - 2 Bay-Configuration
Use the following procedure to position and align TSR Bay 3 next to Bay 1:
Step 1 Position the insulator pad on the floor surface aligning the anchor hole cutouts in the insulating pad with the anchor holes in the floors (refer to Figure 2-10).
Figure 2-10. Positioning Bay 3 - 2-Bay Configuration
Step 2 Using the custom dolly, position the frame of Bay 3 next to Bay 1, ensuring that the anchor holes align over the respective anchor holes in the insulating pad.
Step 3 Lower the custom dolly adjusters to the (approximate) final bay height. Check that the cabinet is vertically aligned, side-to-side and front -to-rear within .25 cm (0.1 in.) of the bay height.
Step 4 Loosely install the four anchor bolts appropriate for the type of floor installation in your area.
Step 5 Proceed to "Connecting Bays - TSR 2-Bay Configuration" on page 19 to connect Bays 1 and 3.
Positioning 4-Bay Configurations
Position the TSR II bays using the custom dolly following all safety precautions outlined in the "Terabit Switch Router Install Guide." Ensure that leveling requirements have been met in accordance with instructions outlined in the Site Preparation Guide. Select the appropriate procedure for the type of floor in your installation area.
In a 4-bay configuration, TSR II Bays 2 and 4 are positioned directly behind TSR Bays 1 and 3, with a minimum of 24" between the rows to a maximum of 48" between the rows (refer to Figure 2-11).
Figure 2-11. Bay Numbering - 4-Bay Configuration
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NOTE When determining space requirements for multi-bay configurations, measurements shown in Figure 2-11 are from bay frame to bay frame, not from front to rear templates. If floor templates are used to determine space requirements, a minimum of 152.4mm (6 inches) must be added to the template measurements between front and rear bays to allow sufficient space between front and rear rows.
PROCEDURE: Use the following procedure to position and align Bays 3, 2, and 4:
Step 1 Position the insulator pad on the floor surface aligning the anchor hole cutouts in the insulating pad with the anchor holes in the floors (refer to Figure 2-10).
Figure 2-12. Positioning Bay 3 - 4-Bay Configuration
Step 2 Using the custom dolly, position the frame of Bay 3 next to Bay1, ensuring that the anchor holes align over the respective anchor holes in the insulating pad.
Step 3 Lower the custom dolly adjusters to the (approximate) final bay height. Check that the cabinet is vertically aligned, side-to-side and front -to-rear within .25 cm (0.1 in.) of the bay height.
Step 4 Loosely install the four anchor bolts appropriate for the type of floor installation in your area.
Step 5 Proceed to "Connecting TSR and TSR II Bays" on page 18 to connect Bays 1 and 3 together.
Step 6 Position the insulator pad on the floor surface location behind Bay 1, aligning the anchor hole cutouts in the insulating pad with the anchor holes in the floors. The distance will vary according to the distance between the back-to-back rows (refer to Figure 2-13).
Figure 2-13. Positioning the 4-Bay Configuration - 1
Step 7 Lower the custom dolly adjusters to the (approximate) final bay height. Check that the cabinet is vertically aligned, side-to-side and front -to-rear within .25 cm (0.1 in.) of the bay height.
Step 8 Install and secure the four anchor bolts appropriate for the type of floor installation in your area.
Step 9 Using the custom dolly, position the frame of Bay 4 next to Bay 2, ensuring that the anchor holes align over the respective anchor holes in the insulating pad (refer to Figure 2-14).
Step 10 Lower the custom dolly adjusters to the (approximate) final bay height. Check that the cabinet is vertically aligned, side-to-side and front -to-rear within .25 cm (0.1 in.) of the bay height.
Step 11 Loosely install the four anchor bolts appropriate for the type of floor installation in your area.
Step 12 Proceed to "Connecting TSR and TSR II Bays" on page 18 to connect Bays 1 and 3 together.
Figure 2-14. Positioning the 4-Bay Configuration - 2
Connecting TSR and TSR II Bays
With Bay 3 (2-Bay Configuration) and Bays 2 and 4 (4-Bay Configuration) leveled and anchor bolts loosely installed, the bays are ready to be connected to their adjacent bays.
In TSR 2-Bay Configurations, TSR bay frames connect via bolts and bolt holes directly through the bay frames. Connection bolts slide in through holes in bays (Bays 2 and 3) into threaded holes into TSR bays (Bay 1). Refer to Figure 2-15 for the locations of the bay-to-bay connection holes in TSR bays.
In the 4-Bay Configuration with TSR II bays in the rear, TSR II bays connect through bolts, bolt holes and connector brackets.
Figure 2-15. Location of Connection Holes - TSR Bays
Connecting Bays - TSR 2-Bay Configuration
To connect TSR bay frames in a 2-Bay Configuration, connection bolts slide through the connection holes in Bay 3 into threaded holes in Bay 1. After the bolts have been engaged in the bolt holes in Bay 1, the bays are aligned. Refer to "Adjusting the Alignment of TSR Bays" on page 21. When the bays are aligned, the anchor bolts in Bay 3 are fully tightened. Refer to the "Terabit Switch Router Install Guide" for completing the anchoring procedure. After completing anchoring, connection bolts are fully tightened to secure the TSR bay frames together.
PROCEDURE: Beginning at the top rear connection bolt hole in Bay 3, use the following procedure to insert the connection bolts:
Step 1 Place the lock washer and flat washer on a M12x60 connection bolt and slide the bolt through the top rear connection through hole in Bay 3 and begin to engage the bolt in the threaded hole of Bay 1 (refer to Figure 2-16).
Figure 2-16. Top Rear Connection Bolt
Step 2 Place the lock washer and flat washer on the M12x60 connection bolt and slide the bolt through the bottom rear through hole in Bay 3 and begin to engage the bolt in the threaded hole of Bay 1 (refer to Figure 2-17).
Figure 2-17. Bottom Rear Connection Bolt
Step 3 Place the lock washer and flat washer on the M12x60 connection bolt and slide the bolt through the bottom front through hole in Bay 3 and begin to engage the bolt in the threaded hole of Bay 1 (refer to Figure 2-18).
Figure 2-18. Bottom Front Connection Bolt
Step 4 Place the lock washer and flat washer on the M12x60 connection bolt and slide the bolt through the top front through hole in Bay 3 and begin to engage the bolt in the threaded hole of Bay 1 (refer to Figure 2-19).
Figure 2-19. Top Front Connection Bolt
Adjusting the Alignment of TSR Bays
With all of the connection bolts now engaged, recheck that the cabinet is vertically aligned, side-to-side and front-to-rear within 0.25 cm (0.1 in.) of the Bay 1.
Concrete and Pedestal Installations
PROCEDURE: Use the following procedure to level and complete the anchoring of the additional bay to the floor or pedestal:
Step 1 To set the height and alignment of the bay, select and insert the final shims by:
- Checking the level or alignment to the installed bay.
- Confirming that tops of the bays should be at the same height and vertical posts are flush, both front and rear.
- Adjusting the dolly height to lift the bay for shim insertion.
- Adding shims as needed to each of the four corners to ensure the bay is even in height and the vertical posts are flush from top to bottom with the existing bay.
- Adding shims to the outer corners if the gap is larger at the top of the vertical post. Add shims to the inner posts if the gap is larger at the bottom.
NOTE The recommended maximum height for shims is 13 mm (0.5 in.). The absolute maximum height for the shims is 19 mm (0.75 in.).
Step 2 Remove the custom dolly and levelers on the bottom of the TSR bay before tightening the anchors.
Step 3 Check that the bays are even in height and flush side to side.
Step 4 If necessary, tap the anchor bolt until it is fully seated on the washer stack-up.
NOTE The anchor bolt must be fully seated prior to tightening. If the bolt is tightened prior to fully seating the bolt, the expansion cone expands preventing further insertion of the anchor bolt.
Step 5 Using a 24 mm socket and ratchet handle, tighten the anchor bolts sequentially until the torque-limiting caps on the bolts snap off.
Raised Floor Installation without Pedestals
PROCEDURE: Use the following procedure to level and complete the anchoring of the additional bay to the floor:
Step 1 Check that the bay is virtually aligned, side-to-side, and front-to-rear within 0.25 cm (0.01 in.) of the bay height, using a spirit level or a plumb tool at the top of the frame. If the bay is not aligned insert shims as follows:
- Adjust the custom dolly to slightly lift the bay enough to insert shims under the four corners as needed, then lower the bay until it is resting on the shims.
- Check the bay again for alignment.
- Continue raising and lowering the bay to add shims until correctly aligned.
- Remove the custom dolly from the bay before tightening the anchor nuts.
Step 2 Remove the custom dollies from the frame before tightening the anchor nuts.
Step 3 Install nuts onto each of the four threaded rods, and using a 19 mm socket and torque wrench, torque the four nuts to 22 ft lb.
Tightening the Connection Bolts
With the Bay 3 now anchored and level in position, use the following procedure to complete tightening the connection bolts connecting the TSR bays:
Step 1 Use the 19 mm socket and torque wrench with extension to torque the top rear connection bolts to 60 ft lb + 2.
Step 2 Use the 19 mm socket and torque wrench with extension to torque the bottom rear connection bolt to 60 ft lb + 2.
Step 3 Use the 19 mm socket and torque wrench with extension to torque the bottom front connection bolt to 60 ft lb + 2.
Step 4 Use the 19 mm socket and torque wrench with extension to torque the top front bottom connection bolt to 60 ft lb + 2.
Reinstalling the Side Panels
For side-by-side bay configurations, it is necessary to reinstall the side panels. Before reinstalling the side panels, it is necessary to reattach the mounting hardware.
PROCEDURE: Use the following procedure to attach the mounting hardware and install the side panels:
Step 1 Use the #3 Phillips screwdriver to attach the two upper mounting brackets onto the side of the TSR bay with the M6 screws and lock washers. The upper brackets orient with the mounting pin facing upward (refer to Figure 2-20).
Step 2 Use the #3 Phillips screwdriver to attach the midpoint and lower mounting brackets onto the TSR bay with the M6 screws and lock washers. Orient the mounting brackets with the pin facing upward.
Step 3 Slide an M-6 external tooth lock washer over the bottom mounting bracket pin on the bottom mounting bracket (refer to Figure 2-20).
Step 4 Align the bottom of the side panel with the two mounting bracket pins on the bottom mounting bracket. The rubber pad should be facing up.
Figure 2-20. Lower Side Panel Installation
Step 5 Align the holes in the top of the lower panel under the alignment pin on the midpoint mounting bracket. Release the panel to drop it into place (refer to Figure 2-20).
Step 6 Align the hole in the bottom of the top panel with the two mounting bracket pins in the bottom of the top mounting bracket. The rubber pad should be facing down. Release the panel to drop it into place (refer to Figure 2-21).
Figure 2-21. Upper Side Panel Installation
Step 7 Attach and tighten the retaining fasteners (M5 keps nut) supplied with the mounting hardware. The panels should sit securely on the brackets, with the rubber pads separating the two panels in the middle (refer to Figure 2-21).
Connecting Bays - TSR/TSR II 4-Bay Configuration
The 4-Bay Configurations extends the 2-Bay Configuration by adding 2 bays behind the existing 2 bays in a back-to-back row. The rear bay frames connect bay with connection bolts and connector brackets. Connection bolts slide through the connection holes in Bay 2 into threaded holes in Bay 4 only on the bottom of the TSR II bays. After anchoring Bay 2, and engaging the connection bolts through the bottom bolt holes in Bay 4, the bays are aligned. Refer to "Adjusting the Alignment of the Bays" on page 28. The top of the bays are then connected with connection brackets and secured with bolts. After aligning the bays, the anchor bolts are fully tightened. Refer to the "Terabit Switch Router Install Guide" for completing the anchoring procedure. After completing anchoring, the connection bolts and bracket bolts are fully tightened to secure the TSR II bay frames together.
PROCEDURE: Beginning at the bottom rear connection bolt hole in Bay 2, use the following procedure to insert the connection bolts:
Step 1 Place the lock washer and flat washer on a M12x60 connection bolt and slide the bolt through the bottom rear connection through hole in Bay 2 and begin to engage the bolt in the threaded hole of Bay 4 (refer to Figure 2-22).
Figure 2-22. Bottom Rear Connection Bolt
Step 2 Place the lock washer and flat washer on the M12x60 connection bolt and slide the bolt through the bottom front through hole in Bay 2 and begin to engage the bolt in the threaded hole of Bay 4 (refer to Figure 2-23).
Figure 2-23. Bottom Front Connection Bolt
Step 3 Position the connector plate between Bay 2 and Bay 4 in the front top of the bays (refer to Figure 2-24). Place the split lock washer on the four M12x20 connection bolts and slide the bolts through the connector bracket and into the bay. Do not fully tighten the four bolts (refer to Figure 2-24).
Figure 2-24. Top Front Connection Bolt
Step 4 Position the connector brackets between Bay 2 and Bay 4 on the top rear of the bays (refer to Figure 2-25). Place the split lock washer on the four M12x60 connection bolts and slide the bolts through the connector bracket and into the bay. Do not fully tighten the four bolts (refer to Figure 2-25).
Figure 2-25. Top Rear Connection Bolt
Adjusting the Alignment of the Bays
With all of the connection bolts now engaged, recheck that the cabinets are vertically aligned, side-to-side and front-to-rear within 0.25 cm (0.1 in.) of each other.
Concrete and Pedestal Installations
PROCEDURE: Use the following procedure to level and complete the anchoring of Bay 4 to the floor or pedestal:
Step 1 To set the height and alignment of the bay, select and insert the final shims by:
- Checking the level or alignment to the installed bay.
- Confirming that tops of the bays should be at the same height and vertical posts are flush, both front and rear.
- Adjusting the dolly height to lift the bay for shim insertion.
- Adding shims as needed to each of the four corners to ensure the bay is even in height and the vertical posts are flush from top to bottom with the existing bay.
- Adding shims to the outer corners if the gap is larger at the top of the vertical post. Add shims to the inner posts if the gap is larger at the bottom.
NOTE The recommended maximum height for shims is 13 mm (0.5 in.). The absolute maximum height for the shims is 19 mm (0.75 in.).
Step 2 Remove the custom dolly and levelers on the bottom of the TSR bay before tightening the anchors.
Step 3 Check that the bays are even in height and flush side to side.
Step 4 If necessary, tap the anchor bolt until it is fully seated on the washer stack-up.
NOTE The anchor bolt must be fully seated prior to tightening. If the bolt is tightened prior to fully seating the bolt, the expansion cone expands preventing further insertion of the anchor bolt.
Step 5 Using a 24 mm socket and ratchet handle, tighten the anchor bolts sequentially until the torque-limiting caps on the bolts snap off.
Step 6 Repeat Step 1 through Step 5 for the bay in position 4.
Step 7 Refer to Terabit Switch Router Install Guide for instructions for completing the anchoring procedure.
Raised Floor Installation without Pedestals
PROCEDURE: Use the following procedure to level and complete the anchoring of Bay 4 to the floor:
Step 1 Check that the bay is virtually aligned, side-to-side, and front-to-rear within 0.25 cm (0.01 in.) of the bay height, using a spirit level or a plumb tool at the top of the frame. If the bay is not aligned insert shims as follows:
- Adjust the custom dolly to slightly lift the bay enough to insert shims under the four corners as needed, then lower the bay until it is resting on the shims.
- Check the bay again for alignment.
- Continue raising and lowering the bay to add shims until correctly aligned.
- Remove the custom dolly from the bay before tightening the anchor nuts.
Step 2 Remove the custom dollies from the frame before tightening the anchor nuts.
Step 3 Install nuts onto each of the four threaded rods, and using a 19 mm socket and torque wrench, torque the four nuts to 22 ft lb.
Step 4 Repeat Step 1 through Step 3 for the bay in position 4.
Tightening the Connection Bolts
With the Bays 2 and 4 now anchored and level in position, use the following procedure to complete tightening the connection bolts connecting the bays:
Step 1 Use the 19 mm socket and torque wrench with extension to torque the bottom rear connection bolt to 60 ft lb + 2.
Step 2 Use the 19 mm socket and torque wrench with extension to torque the bottom front connection bolt to 60 ft lb + 2.
Step 3 Use the 14mm socket and torque wrench to torque the front and rear top connection bracket bolts to 60 ft lb + 2.
Rotary and Toggle Switch Settings
The toggle and rotary switch settings on the TSR bay backplanes identify the location of each bay in the lineup. The toggle switch identifies where (i.e., front or back row) and the rotary switch number identifies the bay's number within the front or back row (refer to Figure 2-26).
The toggle and rotary switches are located on the bay controller backplane of each TSR and TSR II bay. Refer to Figure 2-27. The toggle switch specifies whether this bay is in the front or back row (F or B). The rotary switch specifies the number of the bay within the front or rear row in a multiple bay lineup (refer to Figure 2-27).
NOTE In TSR bays, front on the toggle switch indicates "front." In TSR II bays, front on the toggle switch is indicated by the numeral "0."
Figure 2-26. Rotary and Toggle Switch Numbering
2-Bay Configuration
PROCEDURE: Use the following procedure to configure the toggle and rotary switches of Bay 3 in the 2-Bay Configuration:
Step 1 Set toggle switch to "F" for Bay 3, the bay in the second position in the front row.
Step 2 Set Bay Number SW1 rotary switch to "2" (refer to Figure 2-27).
Figure 2-27. Front Bay (F2) Toggle and Rotary Switch
4-Bay Configuration
PROCEDURE: Use the following procedure to configure the toggle and rotary switches for the Bay 3 in the 4-Bay Configuration:
Step 1 Set toggle switch to "F" on Bay 3, the bay in the second position in the front row in the bay lineup.
Step 2 Set Bay Number SW1 rotary switch to "2" (refer to Figure 2-28).
Figure 2-28. Front Bay (F2) Toggle and Rotary Switch
Step 3 Set toggle switch to "1" on Bay 2, the bay in the first position in the back row in the 4-bay configuration. The numeral "1" indicates the back row.
Step 4 Set Bay Number SW1 rotary switch to "1" (refer to Figure 2-29).
Figure 2-29. Rear Bay (R1) Toggle and Rotary Switch
Step 5 Set toggle switch to "1" on Bay 4, the bay in the second position in the back row in the 4-bay configuration. The numeral "1" indicates the back row
Step 6 Set Bay Number SW1 rotary switch to "2" (refer to Figure 2-30).
Figure 2-30. Rear Bay (R2) Toggle and Rotary Switch
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TSR/TSR II 2-Bay and 4-Bay Configurations
In configurations including TSR and TSR II bays, there is no distinction between the bay types. Figure 2-31 shows a 4-bay configuration of TSR/TSR II bays and additionally shows bay numbering.
Figure 2-31. Configuration Build out and Numbering
TSR bays ship with side panels installed. When connecting TSR and TSR II bays in a 2-bay configuration, the side panel on the side of the existing TSR bay providing the adjacency must be removed before joining the bays together. Side panels on TSR II bays allow bays to be joined side-by-side without side panel removal (refer to Figure 2-31).
Determining Space Requirements
In planning for installation, ensure that sufficient space is allowed both for moving and positioning the bays as well as for installation. For 2-Bay installations, the bays are positioned side-by-side. Refer to Figure 2-32. Refer to Table 2-3 "2-Bay Configuration Measurements" for measurements.
Figure 2-32. 2-Bay Configuration Layout
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Table 2-3. 2-Bay Configuration Measurements 2-Bay Configuration Description Free Standing Bays
Height
2115 mm
(83.25 in.)
Width
1,285 mm
(50.6 in.)
Depth
854 mm
(33.62 in.)
In 4-Bay Configurations, the front and rear side-by-side bays are positioned in back-to-back rows (refer to Figure 2-33). A minimum of 24"to a maximum of 48" is allowed between the back-to-back rows in a 4-bay configuration. Refer to Table 2-4 "4-Bay Configuration Measurements." Remember to adjust the space requirements if the space between the back-to-back rows varies for your installation area.
Figure 2-33. 4-Bay Configuration Layout
Removing Side Panels on TSR Bays
For TSR bays only, after floor preparation is complete and before positioning and anchoring, it is necessary to remove the set of side panels from the side of the TSR bay providing the adjacency. In a 2-bay configuration, the panels are removed from the side of Bay 1 (A bay). Refer to Figure 2-34. In this particular configuration, because the TSR II does not require removal of side panels, reinstallation of the side panels is not required.
PROCEDURE: Use the following procedure to remove the side panels of the TSR bay (Bay 1) providing the adjacency:
Step 1 Use an 8 mm nut driver to loosen the two retaining fasteners (M5 keps nuts) located on the on the top mounting bracket (refer to Figure 2-34).
Figure 2-34. Top Side Panel Removal
Step 2 Lift the top side panel up and off the mounting bracket pins on the mounting brackets (refer to Figure 2-34).
Step 3 Lift the bottom side panel up and off the mounting brackets pins on the mounting brackets (refer to Figure 2-35).
Figure 2-35. Bottom Side Panel Removal
Step 4 Using the #3 Phillips screwdriver, remove the six mounting brackets from the side of the TSR bay (refer to Figure 2-36).
Figure 2-36. Mounting Bracket Removal
Step 5 Set the panel(s) and hardware aside for later reinstallation.
Positioning TSR/TSR II 2-Bay Configurations
When positioning bays and using the custom dolly, follow all safety precautions outlined in the "Terabit Switch Router Install Guide." Ensure that leveling requirements have been met in accordance with instructions outlined in the Site Preparation Guide.
With the side panels removed, the TSR II bay is ready to be positioned. Select the appropriate procedure for the type of floor in your installation area
In the 2-Bay Configuration, bays are numbered 1 and 3 (refer to Figure 2-37).
Figure 2-37. Bay Numbering - 2 Bay-Configuration
Use the following procedure to position and align TSR Bay 3 (TSR II) next to Bay 1:
Step 1 Position the insulator pad on the floor surface aligning the anchor hole cutouts in the insulating pad with the anchor holes in the floors (refer to Figure 2-38).
Figure 2-38. Positioning Bay 3 - 2-Bay Configuration
Step 2 Using the custom dolly, position the frame of Bay 3 next to Bay 1, ensuring that the anchor holes align over the respective anchor holes in the insulating pad.
Step 3 Lower the custom dolly adjusters to the (approximate) final bay height. Check that the cabinet is vertically aligned, side-to-side and front -to-rear within .25 cm (0.1 in.) of the bay height.
Step 4 Loosely install the four anchor bolts appropriate for the type of floor installation in your area.
Step 5 Proceed to "Connecting TSR and TSR II Bays" on page 40 to connect Bays 1 and 3.
Positioning 4-Bay Configurations
Position the TSR II bays using the custom dolly following all safety precautions outlined in the "Terabit Switch Router Install Guide." Ensure that leveling requirements have been met in accordance with instructions outlined in the Site Preparation Guide. Select the appropriate procedure for the type of floor in your installation area.
In a 4-bay configuration, TSR II Bays 2 and 4 are positioned directly behind TSR Bays 1 and 3, with a minimum of 24" between the rows to a maximum of 48" between the rows (refer to Figure 2-39).
Figure 2-39. Bay Numbering - 4-Bay Configuration
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NOTE When determining space requirements for multi-bay configurations, measurements shown in Figure 2-39 are from bay frame to bay frame, not from front to rear templates. If floor templates are used to determine space requirements, a minimum of 152.4mm (6 inches) must be added to the template measurements between front and rear bays to allow sufficient space between front and rear rows.
PROCEDURE: Use the following procedure to position and align Bays 3, 2, and 4:
Step 1 Position the insulator pad on the floor surface aligning the anchor hole cutouts in the insulating pad with the anchor holes in the floors (refer to Figure 2-40).
Figure 2-40. Positioning Bay 3 - 4-Bay Configuration
Step 2 Using the custom dolly, position the frame of Bay 3 next to Bay 1, ensuring that the anchor holes align over the respective anchor holes in the insulating pad.
Step 3 Lower the custom dolly adjusters to the (approximate) final bay height. Check that the cabinet is vertically aligned, side-to-side and front -to-rear within .25 cm (0.1 in.) of the bay height.
Step 4 Loosely install the four anchor bolts appropriate for the type of floor installation in your area.
Step 5 Proceed to "Connecting Bays - TSR/TSR II 2-Bay Configuration" on page 42 to connect Bays 1 and 3 together.
Step 6 Position the insulator pad on the floor surface location behind Bay 1, aligning the anchor hole cutouts in the insulating pad with the anchor holes in the floors. The distance will vary according to the distance between the back-to-back rows (refer to Figure 2-41).
Figure 2-41. Positioning the 4-Bay Configuration - 1
Step 7 Lower the custom dolly adjusters to the (approximate) final bay height. Check that the cabinet is vertically aligned, side-to-side and front -to-rear within .25 cm (0.1 in.) of the bay height.
Step 8 Install and secure the four anchor bolts appropriate for the type of floor installation in your area.
Step 9 Using the custom dolly, position the frame of Bay 4 next to Bay 2, ensuring that the anchor holes align over the respective anchor holes in the insulating pad (refer to Figure 2-42).
Step 10 Lower the custom dolly adjusters to the (approximate) final bay height. Check that the cabinet is vertically aligned, side-to-side and front -to-rear within .25 cm (0.1 in.) of the bay height.
Step 11 Loosely install the four anchor bolts appropriate for the type of floor installation in your area.
Step 12 Proceed to "Connecting Bays - TSR/TSR II 4-Bay Configuration" on page 46 to connect Bays 1 and 3 together.
Figure 2-42. Positioning the 4-Bay Configuration - 2
Connecting TSR and TSR II Bays
With Bay 2 anchored and Bay 3 leveled with anchor bolts loosely installed, the bays are ready to be connected to their adjacent bays. To connect bay frames in a 4-Bay Configuration, connection bolts slide through the connection holes in Bay 2 into threaded holes in Bay 4 only on the bottom of the TSR II bays. After the bolts have been engaged in the bolt holes in Bay 4 and the connection brackets joining the tops of the bays are installed, the bays are aligned. Refer to "Adjusting the Alignment of TSR Bays" on page 44. When the bays are aligned, the anchor bolts in Bay 4 are fully tightened. Refer to the "Terabit Switch Router Install Guide" for completing the anchoring procedure. After completing anchoring, the connection bolts and brackets bolts are fully tightened to secure the TSR II bay frames together.
In TSR/TSR II 2-Bay Configurations, TSR bay frames are joined with connection bolts on the bottom of the bay frame and connector brackets on the top of the bays. Connection bolts slide in through holes in Bays 3 and 4 into threaded holes in Bays 1 and 2. Refer to Figure 2-43 and Figure 2-44 for the locations of the bay-to-bay connection holes on both TSR and TSR II bays.
Figure 2-43. Location of Connection Holes - TSR Bays
Figure 2-44. Location of Connection Holes - TSR II Bays
Connecting Bays - TSR/TSR II 2-Bay Configuration
To connect TSR and TSR II bay frames, connection bolts slide through the connection holes in Bay 3 into threaded holes in Bay 1 only on the bottom of the TSR II bays. After the bolts have been engaged in the bolt holes in Bay 1 and the bays are aligned, the anchor bolts in Bay 3 are tightened. Refer to "Adjusting the Alignment of TSR Bays" on page 44 to align the bays. Refer to the "Terabit Switch Router Install Guide" for completing the anchoring procedure. Connector plates are then installed and secured in the top of the bays.
PROCEDURE: Beginning at the bottom rear connection bolt hole in Bay 3, use the following procedure to insert the connection bolts:
Step 1 Place the lock washer and flat washer on a M12x60 connection bolt and slide the bolt through the bottom rear connection through hole in Bay 3 and begin to engage the bolt in the threaded hole of Bay 1 (refer to Figure 2-45).
Figure 2-45. Bottom Rear Connection Bolt
Step 2 Place the lock washer and flat washer on the M12x60 connection bolt and slide the bolt through the bottom front through hole in Bay 3 and begin to engage the bolt in the threaded hole of Bay 1 (refer to Figure 2-46).
Figure 2-46. Bottom Front Connection Bolt
Step 3 Position the connector brackets between Bays 1 and 3 in the top front of the bays. Place the split lock washer on the three M12x20 connection bolts and slide the bolts through the connector bracket and into the bay. Do not fully tighten the bolts (refer to Figure 2-47).
Figure 2-47. Top Front Connector Plate
Step 4 Position the connector plate between Bays 1 and 3 in the top rear of the bays. Place the split lock washer on the three M12x20 connection bolts and slide the bolts through the connector bracket e and into the bay. Do not fully tighten the bolts (refer to Figure 2-47).
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Figure 2-48. Top Rear Connection Bolt
Adjusting the Alignment of TSR Bays
With all of the connection bolts now engaged, recheck that the cabinet is vertically aligned, side-to-side and front-to-rear within 0.25 cm (0.1 in.) of the Bay 1.
Concrete and Pedestal Installations
PROCEDURE: Use the following procedure to level and complete the anchoring of the additional bay to the floor or pedestal:
Step 1 To set the height and alignment of the bay, select and insert the final shims by:
- Checking the level or alignment to the installed bay.
- Confirming that tops of the bays should be at the same height and vertical posts are flush, both front and rear.
- Adjusting the dolly height to lift the bay for shim insertion.
- Adding shims as needed to each of the four corners to ensure the bay is even in height and the vertical posts are flush from top to bottom with the existing bay.
- Adding shims to the outer corners if the gap is larger at the top of the vertical post. Add shims to the inner posts if the gap is larger at the bottom.
NOTE The recommended maximum height for shims is 13 mm (0.5 in.). The absolute maximum height for the shims is 19 mm (0.75 in.).
Step 2 Remove the custom dolly and levelers on the bottom of the TSR bay before tightening the anchors.
Step 3 Check that the bays are even in height and flush side to side.
Step 4 If necessary, tap the anchor bolt until it is fully seated on the washer stack-up.
NOTE The anchor bolt must be fully seated prior to tightening. If the bolt is tightened prior to fully seating the bolt, the expansion cone expands preventing further insertion of the anchor bolt.
Step 5 Using a 24 mm socket and ratchet handle, tighten the anchor bolts sequentially until the torque-limiting caps on the bolts snap off.
Raised Floor Installation without Pedestals
PROCEDURE: Use the following procedure to level and complete the anchoring of the additional bay to the floor:
Step 1 Check that the bay is virtually aligned, side-to-side, and front-to-rear within 0.25 cm (0.01 in.) of the bay height, using a spirit level or a plumb tool at the top of the frame. If the bay is not aligned insert shims as follows:
- Adjust the custom dolly to slightly lift the bay enough to insert shims under the four corners as needed, then lower the bay until it is resting on the shims.
- Check the bay again for alignment.
- Continue raising and lowering the bay to add shims until correctly aligned.
- Remove the custom dolly from the bay before tightening the anchor nuts.
Step 2 Remove the custom dollies from the frame before tightening the anchor nuts.
Step 3 Install nuts onto each of the four threaded rods, and using a 19 mm socket and torque wrench, torque the four nuts to 22 ft lb.
Tightening the Connection Bolts
With the Bay 3 now anchored and level in position, use the following procedure to complete tightening the connection bolts connecting the TSR bays:
Step 1 Use the 19 mm socket and torque wrench with extension to torque the bottom rear connection bolt to 60 ft lb + 2.
Step 2 Use the 19 mm socket and torque wrench with extension to torque the bottom front connection bolt to 60 ft lb + 2.
Step 3 Use the 14mm socket and torque wrench to torque the front and rear top connection bracket bolts to 60 ft lb + 2.
Connecting Bays - TSR/TSR II 4-Bay Configuration
The 4-Bay Configuration extends the 2-Bay Configuration by adding 2 bays behind the existing 2 bays in a back-to-back row. The rear bay frames connect bay with connection bolts and connector plates. Connection bolts slide through the connection holes in Bay 2 into threaded holes in Bay 4 only on the bottom of the TSR II bays. After anchoring bay 2, and engaging the connection bolts through the bottom bolt holes in Bay 4, the connection brackets are installed. Then, the bays are aligned. Refer to "Adjusting the Alignment of the Bays" on page 49. After the bays are aligned, the anchor bolts are fully tightened. Refer to the "Terabit Switch Router Install Guide" for completing the anchoring procedure. After completing anchoring, the connection bolts and bracket bolts are fully tightened to secure the TSR II bay frames together.
PROCEDURE: Beginning at the bottom rear connection bolt hole in Bay 2, use the following procedure to insert the connection bolts:
Step 1 Place the lock washer and flat washer on a M12x60 connection bolt and slide the bolt through the bottom rear connection through hole in Bay 2 and begin to engage the bolt in the threaded hole of Bay 4 (refer to Figure 2-49).
Figure 2-49. Bottom Rear Connection Bolt
Step 2 Place the lock washer and flat washer on the M12x60 connection bolt and slide the bolt through the bottom front through hole in Bay 2 and begin to engage the bolt in the threaded hole of Bay 4 (refer to Figure 2-50).
Figure 2-50. Bottom Front Connection Bolt
Step 3 Position the connector bracket between Bay 2 and 4 the top front of the bays. Place the split lock washer on the four M12x20 connection bolts and slide the bolts through the connector bracket and into the bay. Do not fully tighten the bolts (refer to Figure 2-51).
Figure 2-51. Top Front Connection Bolt
Step 4 Position the connector plate between Bays 2 and 4 on the top rear of the bays. Place the split lock washer on the four M12x20 connection bolts and slide the bolts through the connector bracket and into the bay. Do not fully tighten the bolts (refer to Figure 2-52).
Figure 2-52. Top Rear Connection Bolt
Adjusting the Alignment of the Bays
With all of the connection bolts now engaged, recheck that the cabinets are vertically aligned, side-to-side and front-to-rear within 0.25 cm (0.1 in.) of each other.
Concrete and Pedestal Installations
PROCEDURE: Use the following procedure to level and complete the anchoring of Bay 4 to the floor or pedestal:
Step 1 To set the height and alignment of the bay, select and insert the final shims by:
- Checking the level or alignment to the installed bay.
- Confirming that tops of the bays should be at the same height and vertical posts are flush, both front and rear.
- Adjusting the dolly height to lift the bay for shim insertion.
- Adding shims as needed to each of the four corners to ensure the bay is even in height and the vertical posts are flush from top to bottom with the existing bay.
- Adding shims to the outer corners if the gap is larger at the top of the vertical post. Add shims to the inner posts if the gap is larger at the bottom.
NOTE The recommended maximum height for shims is 13 mm (0.5 in.). The absolute maximum height for the shims is 19 mm (0.75 in.).
Step 2 Remove the custom dolly and levelers on the bottom of the TSR bay before tightening the anchors.
Step 3 Check that the bays are even in height and flush side to side.
Step 4 If necessary, tap the anchor bolt until it is fully seated on the washer stack-up.
NOTE The anchor bolt must be fully seated prior to tightening. If the bolt is tightened prior to fully seating the bolt, the expansion cone expands preventing further insertion of the anchor bolt.
Step 5 Using a 24 mm socket and ratchet handle, tighten the anchor bolts sequentially until the torque-limiting caps on the bolts snap off.
Step 6 Repeat Step 1 through Step 5 for the bay in position 4.
Step 7 Refer to Terabit Switch Router Install Guide for instructions for completing the anchoring procedure.
Raised Floor Installation without Pedestals
PROCEDURE: Use the following procedure to level and complete the anchoring of Bay 4 to the floor:
Step 1 Check that the bay is virtually aligned, side-to-side, and front-to-rear within 0.25 cm (0.01 in.) of the bay height, using a spirit level or a plumb tool at the top of the frame. If the bay is not aligned insert shims as follows:
- Adjust the custom dolly to slightly lift the bay enough to insert shims under the four corners as needed, then lower the bay until it is resting on the shims.
- Check the bay again for alignment.
- Continue raising and lowering the bay to add shims until correctly aligned.
- Remove the custom dolly from the bay before tightening the anchor nuts.
Step 2 Remove the custom dollies from the frame before tightening the anchor nuts.
Step 3 Install nuts onto each of the four threaded rods, and using a 19 mm socket and torque wrench, torque the four nuts to 22 ft lb.
Step 4 Repeat Step 1 through Step 3 for the bay in position 4.
Tightening the Connection Bolts
With the Bays 2 and 4 now anchored and level in position, use the following procedure to complete tightening the connection bolts connecting the bays:
Step 1 Use the 19 mm socket and torque wrench with extension to torque the bottom rear connection bolt to 60 ft lb + 2.
Step 2 Use the 19 mm socket and torque wrench with extension to torque the bottom front connection bolt to 60 ft lb + 2.
Step 3 Use the 14mm socket and torque wrench to torque the front and rear top connection bracket bolts to 60 ft lb + 2.
Rotary and Toggle Switch Settings
The toggle and rotary switch settings on the TSR bay backplanes identify the location of each bay in the lineup. The toggle switch identifies where (i.e., front or back row) and the rotary switch number identifies the bay's number within the front or back row. Refer to Figure 2-53.
The toggle and rotary switches are located on the bay controller backplane of each TSR and TSR II bay. Refer to Figure 2-54. The toggle switch specifies whether this bay is in the front or back row (F or B). The rotary switch specifies the number of the bay within the front or rear row in a multiple bay lineup. Refer to Figure 2-54.
NOTE In TSR bays, front on the toggle switch indicates "front." In TSR II bays, front on the toggle switch is indicated by the numeral "0."
Figure 2-53. Rotary and Toggle Switch Numbering
2-Bay Configuration
PROCEDURE: Use the following procedure to configure the toggle and rotary switches of Bay 3 in the 2-Bay Configuration:
Step 1 Set toggle switch to "0" for Bay 3, the bay in the second position in the front row.
Step 2 Set Bay Number SW1 rotary switch to "2." This indicates the second bay in the front row. Refer to Figure 2-54.
Figure 2-54. Front Bay (F2) Toggle and Rotary Switch
4-Bay Configuration
PROCEDURE: Use the following procedure to configure the toggle and rotary switches for the Bay 3 in the 4-Bay Configuration:
Step 1 Set toggle switch to "0" on Bay 3, the bay in the second position in the front row in the bay lineup.
Step 2 Set Bay Number SW1 rotary switch to "2." This indicates the second bay in the front row (refer to Figure 2-55).
Figure 2-55. Front Bay (F2) Toggle and Rotary Switch
Step 3 Set toggle switch to "1" on Bay 2, the bay in the first position in the back row in the 4-bay configuration. The numeral "1" indicates the back row.
Step 4 Set Bay Number SW1 rotary switch to "1" (refer to Figure 2-56).
Figure 2-56. Rear Bay (R1) Toggle and Rotary Switch
Step 5 Set toggle switch to "1" on Bay 4, the bay in the second position in the back row in the 4-bay configuration. The numeral "1" indicates the back row
Step 6 Set Bay Number SW1 rotary switch to "2" (refer to Figure 2-57).
Figure 2-57. Rear Bay (R2) Toggle and Rotary Switch
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Avici Systems Inc.
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