Avici Systems Inc.


Field Replacement Procedure

TSR® Router Module Installation & Configuration

02129-01 Rev. EA

This document provides instructions to install and configure the Router Module in the Terabit Switch Router (TSR®).

Before beginning this procedure, carefully inspect the package to ensure no damage occurred during shipping or delivery. If you suspect any possible damage to any field replacement unit, contact Support Services.

For easy and quick reference, this Field Replacement Procedure (FRP) is organized as follows:

Support Services
Tools
Optical Characteristics
TSR Module Population Rules
Preparing to Install Router Modules
Removing Router Module(s)
Removing Filler Modules
Installing Router Modules
LEDs
Configuring the Interfaces

Support Services

To obtain information on customer service and training, contact Avici Customer Service:

Tools

Optical Characteristics

The 4-Port OC-12c and the 2-Port OC-48c modules support Telcordia Single Mode Short Reach SR-1 compliant optics as described in GR-1377-CORE, compatible with SR-1 and GR-253 and I-64.1 of ITU G.691. Refer to Table 1 and Table 2.

Table 1. 4-Port OC-12c Optical Interface Parameters
Requirement Optical Interface
SMIR (single mode, IR) MM (multi mode), 62.5micron

Wavelenght Range

1290-1330nm

1261-1360nm

Telecordia Standard

SR-1

SR-1

Distance

15 km

500 m

Receiver Sensitivity

-35 dBm

-26 dBm

Transmit Power

-15 dBm - -8 dBm

-20 dBm to -14 dBm

Extinction ratio (min)

8.2 dB

8.2 dB

Table 2. 2-Port OC-12c Optical Interface Parameters
Requirement C-SMF, Serial Optics

Wavelength range

1266-1360 nm

Telcordia standard

SR-1, SR-2

Distance

2km

Receiver sensitivity

-19 dBm

Transmit power

-3 dBm to -10dBm

Extinction ratio (min)

8.2 to 6 dBm

TSR Module Population Rules

Each TSR bay has four shelves numbered from 1 (top) to 4 (bottom). Each shelf has 10 slots to house the router and server modules (see Figure 2). All router modules must be inserted in pairs.

Bay Numbering

Bay numbering for the TSR is as follows: all bays will be numbered odd in the first row; for example: 1, 3, 5, and even in the second row; for example: 2, 4, 6. This numbering system is more logical for a larger scale system typically found in a POP (with odd first row and even second row.) Refer to Figure 1.

Figure 1. TSR Bay Numbering

The four shelves and the router module numbering is as follows:

Figure 2. TSR Bay Shelf and Slot Numbering

Populating First Bay

The location of the routing modules within the bay creates the TSR system's "toroidal mesh." It is critical to install routing modules and server modules in predefined positions. All router modules must be inserted in pairs.

The rules for populating the first TSR Full Bay and TSR Split Bay with router module pairs follow.

Refer to IPriori CLI Reference and Configuration Guides (Vol. I) for further information on this command. Online versions of the manuals are available at http://www.avici.com/documentation.

Preparing to Install Router Modules

Use these precautions to prevent damage from static electricity during removal and installation of router modules:

Installing the Antistatic Wrist Strap

A grounded antistatic wrist strap must be used to protect the TSR system modules and components from damage caused by static. In TSR bays, there are two ESD jacks locations (see Figure 3).

PROCEDURE: Use the following procedure to install the antistatic wrist strap in the TSR bay:

Step 1 Remove the alligator clip from the grounding pin on the antistatic wrist strap.

Step 2 Insert the grounding pin into the electrostatic discharge (ESD) jack on the rear of the TSR (refer to Figure 3).

Step 3 Use the ESD jack while handling modules.

Figure 3. TSR - ESD Jack Locations

Removing Router Module(s)

Depending on the individual configuration of the TSR, either a router module or a filler module must be removed in order to install throatier module. Refer to "Removing Router Module(s)" to remove a router module. Refer to "Removing Filler Modules" to remove a filler module.

Before removing a router module, you must shut down the module being replaced. Use the shutdown command to disable all functions on the module. The module appears as administratively down when executing the show mod brief command.

CAUTION (1) When handling modules, wear a grounded wrist strap or equivalent antistatic protection to prevent damage to electronic parts.

Shutting Down the Module

To notify the system to shutdown a module, use the CLI command line to turn off the respective slot. Using the shutdown command allows the removal of the module without service interruption.

Example: Use the shutdown command to disable all functions on the module. The module appears as administratively down when executing the show mod brief command.

router(config)#module 1/5/1

router(config-if)#shutdown

router(config-if)#end

router#

router#show module brief



Module Discovered Configured      Last Started            State



  1/1     1xOC192c    1xOC192c       MON DEC 17  10:40:07 2003           Up

  1/2     2x1GBE      2x1GbE         MON SEP 2  10:40:07  2002           Up

.

.

  1/5     1xOC48c     1xOC48c        MON SEP 2   10:40:08 2002           Down

  1/6      1xOC12c    1xOC12c        MON SEP 2   10:39:57 2002           Up

  1/3      4xOC12c    4xOC12c        MON SEP 2   10:40:07 2002           Up

 router#

Routine router module removal requires the disconnecting of existing fiber optic cable connections. Router modules serving as Server Attached Modules (SAMs) require disconnecting fiber optic and Ethernet cable connections to the server module.

CAUTION (2) Within five minutes of removal of a module, a replacement module or filler module must be installed in the empty slot to ensure proper air flow within the system.

When the module is shutdown, proceed with removing the router module.

Prior to removing a module you must shut down the module being replaced.

PROCEDURE: Use the following steps to remove the router module(s):

Step 1 Open the pull tab on the center cable tray and gently pull the center cable tray out of the router. Refer to and Figure 4 and Figure 5.

WARNING This is a Class 1 laser product. Invisible laser radiation can be emitted from the aperture of the port when the fiber cable is disconnected. Avoid exposure to laser radiation and do not look directly into open apertures.

Figure 4. Router Module Faceplate

Step 2 Disconnect the lower fiber optic cables from the fiber cable adapters (SC) on the center cable tray. Move the cables to one side to ensure that they do not interfere with removal of the router module (see Figure 5).

Figure 5. Router Module Cable Connections

Step 3 Gently push the center cable tray back into the router module and close the cable tray pull tab. If necessary, repeat Step 1 through Step 2 for fiber optic cable connections in the right cable tray.

If the module is a SAM, proceed to Step 4, if not then skip to Step 5.

Step 4 Open the cable tray pull tab on the faceplate of the router module tray marked "AUX." Gently pull the cable tray partially out of the module until detent clicks. Refer to Figure 6.

Step 5 Open the pull tab on the center cable tray and gently pull the cable tray out of the router until detent clicks (see Figure 6).

Figure 6. Ethernet Cable Connection

Step 6 Disconnect and undress the RJ-45 Ethernet cable from the Ethernet port on the tray marked "AUX." Refer to Figure 6.

Step 7 Hang the Ethernet cable down and out of the way, or tuck the cable into the horizontal cable tray under the module shelf.

Step 8 Gently push all cable trays to the closed position and close the cable tray pull tabs.

WARNING This is a Class 1 laser product. Invisible laser radiation can be emitted from the port aperture when the fiber cable is disconnected. Avoid exposure to laser radiation and do not look directly into open apertures

Step 9 To unlock the ejector latches, simultaneously slide the release levers in the direction of the arrows (refer to Figure 7).

Figure 7. Router Module Removal

CAUTION When the ejector latch release lever is in the open position, do not use the latch lever to remove the module or adjust the module in the card guides. Failure to adhere to these guidelines may result in equipment damage.

Step 10 To release the module from the backplane, simultaneously rotate the ejector latches to a fully open position and carefully pull the router out a few inches out of the shelf (refer to Figure 7 and Figure 8.)

Figure 8. Router Module Ejector Release Levers

Step 11 Hold module in place with one hand at the bottom of case, then close the ejector latches by rotating them to the closed position and sliding the release levers in the direction of the arrows to lock the levers back into place.

Step 12 To remove the module, grasp it on the top and bottom and pull it carefully out of the shelf.

NOTE A detailed inspection of the Very High Density Metric (VHDM) connector is required each time a module is removed or inserted. Lay the module gently on its side to perform a VHDM connector inspection.

NOTE Do not rest the module on the cable trays during inspection. This could result in the breaking of the pull tabs on the cable tray drawers (see Figure 9).

Figure 9. Cable Tray Pull Tab

CAUTION Any contact to a VHDM connector outside a TSR could damage the connector.

Step 13 Carefully inspect the VHDM connector for damage such as deformed sockets, holes between socket columns, and deformed guide fins on top and bottom of the socket columns (see Figure 10).

.

Figure 10. VHDM Connector

CAUTION (3) If the VHDM connector has any signs of damage, DO NOT insert it into an TSR II. Mark the module and slot as damaged and call TSR-BY-AVICI to request an RMA

DO NOT insert a new router module into the slot. If the slot is damaged, only insert filler modules. Contact Support Service immediately.

Step 14 Before placing the module in a static-proof bag, replace the VHDM protective cap over the VHDM connector at the rear of the module. This will protect the pins while the module is not in the TSR (refer to Figure 13). If this is an Return Material Authorizationn (RMA), repackage according to RMA directions. Ship back to Avici.

CAUTION (4) Within five minutes of removal of a module, a replacement module or filler module must be installed in the empty slot to ensure proper air flow within the system.

Removing Filler Modules

The TSR systems ships with 38 filler modules, which ensures proper cooling and elimination of electromagnetic interference during operation. Remove filler modules from slots intended for router modules (see Figure 12).

Figure 11. Filler Module

If you are removing a filler module from the TSR, use the following procedure.

PROCEDURE: Use the following steps to remove a filler module:

Step 1 Use a 1/2-in. flat-blade screw driver to loosen the lock latch on the filler module.

Step 2 Pull the filler module out of the slot (see Figure 12).

Step 3 Store the filler module in a dry, cool area.

Figure 12. Removing Filler Modules

Installing Router Modules

When replacing a router module or a filler module, installation must adhere to module population rules for your type of installation. Refer to "TSR Module Population Rules" .

Installation of the Server Attached Module (SAM) requires the re-connection of fiber optic and Ethernet cables.

CAUTION When handling router modules, wear a grounded wrist strap or equivalent antistatic protection to prevent damage to electronic parts.

PROCEDURE: Use the following procedure when installing a router module or a Server Attached Module (SAM):

Step 1 Verify that the wrist strap you are wearing is properly grounded.

Step 2 Remove the router module from its s packaging and static protection bag.

Step 3 Before inserting the module, remove the VHDM protective cap from the end of the module before use. Set the protective cap aside in a safe place (refer to Figure 13).

Figure 13. Remove VHDM Protective Cap Before Use

NOTE A detailed inspection of the VHDM connector is required prior to insertion. Lay the module gently on its side so you can perform a VHDM connector inspection.

Step 4 Carefully inspect the VHDM connector for damage such as deformed sockets, holes between socket columns, and deformed guide fins on top and bottom of the socket columns (see Figure 14).

.

Figure 14. VHDM Connector

NOTE If the VHDM connector has any signs of damage, DO NOT insert it into a TSR. Mark the module as damaged and call TSR-BY-AVICI to request an Return Material Authorization (RMA).

Step 5 Check the color indicator on the top of the module to determine if it is the right type per the population rules outlined in the Installation Guide that came with your TSR. If the module is not the correct color for this slot, contact Customer Support.

Step 6 Ensure that the cable trays on the router module being inserted and on the adjacent router modules are fully closed.

Step 7 Ensure that all bay cabling is clear for module insertion.

Step 8 If not already done, close the ejectors latches completely by sliding the release levers in the direction of the arrows and locking into place (refer to Figure 15).

NOTE Do not rest the module on the cable trays during inspection. This could result in the breaking of the pull tabs on the cable trays. Failure to adhere to these guidelines may result in equipment damage. Refer to Figure 15.

Figure 15. Router Module Installation

Step 9 Aligning the module with the card guides in the slot, slide the module into the slot until the ejector latch's release lever tab hits the outer lip of the shelf (refer to Figure 16).

Figure 16. Router Module Insertion -1

Step 10 Simultaneously slide the release levers in the direction of the arrows and rotate the ejector latches to the open position (see Figure 17 and Figure 18).

Figure 17. Router Module Insertion - 2

Figure 18. Router Module Insertion - 3

Step 11 Slide the module in until the ejector latch tab slides into position behind the outer lip of the shelf (see Figure 19).

NOTE Do not push the module too far into the slot. The ejector latch tabs must not extend beyond the groove that forms the outer lip of the shelf.

Figure 19. Router Module Insertion - 4

Step 12 Simultaneously depress the release levers on the top and bottom ejector latches and rotate the ejector latch to the closed position (see Figure 19 and Figure 20). Release the release levers once the ejector latches are closed.

NOTE If the ejector latches will not close, reseat the module by pulling it six inches out of the slot and then repeating Step 8 through Step 12, making sure the module is not inserted too far into the slot. If the ejector latches still do not close after reseating the module, contact Avici Support Services.

Figure 20. Router Module Insertion - 5

WARNING (1) This is a Class 1 laser product. Invisible laser radiation can be emitted from the aperture of the port when the fiber cable is disconnected. Avoid exposure to laser radiation and do not look directly into open apertures.

If the module is a SAM, then perform Step 13 through Step 16.If the module is not a SAM perform Step 14, then skip to Step 17.

Step 13 Open the cable tray pull tab on the faceplate of the router module tray marked "AUX." Gently pull the cable tray partially out of the module until the detent clicks (see Figure 21).

Step 14 Open the pull tab on the center cable tray and gently pull the cable tray out of the router until detent clicks. Refer to Figure 21.

Figure 21. Reconnecting the Ethernet Cable Connection

Step 15 Reconnect and route the RJ-45 Ethernet cable from the Ethernet port on the tray marked "AUX." using the cable management system.

Step 16 Gently push the cable tray marked "AUX" to the closed position and close the cable tray pull tabs.

NOTE Take care to route the cables using the cable management system to avoid damaging the cables when closing the drawers.

Step 17 Reconnect the fiber optic cables to the fiber cable adapters (SC) on the center cable tray (refer to Figure 22).

WARNING This is a Class 1 laser product. Invisible laser radiation can be emitted from the port aperture when the fiber cable is disconnected. Avoid exposure to laser radiation and do not look directly into open apertures

Figure 22. Reconnecting Fiber Optic Cables

Step 18 Gently push the center cable tray back into the router module and close the cable tray pull tabs.

Step 19 Open right cable tray door and repeat Step 17 and Step 18 for fiber optic cable connections in the right cable tray.

LEDs

Each module has one green square LED and one red triangle LED visible on the module faceplate (refer to Figure 23).

Figure 23. Routing Module LEDs

During routing module POST, the red LED on the faceplate lights until POST is completed. After completion of POST, the green LED lights and the red LED is extinguished.

The solid green LED indicates that the module has passed POST.

Step 1 If the red LED remains lit, POST has detected a nonrecoverable error or fault. If the red LED remains lit, remove

Configuring the Interfaces

To configure the router module, activate the installed module and configure the interface as described in the following sections.

Activating a POS Interface

PROCEDURE: Use the following steps to configure a POS interface:

Step 1 Use the show module command to display configured modules. If the router module is shut down, use the no shutdown command in module configuration mode to activate the module.

Step 2 Use the configure terminal command to enter configuration command mode.

Step 3 Use the interface command pos bay/slot/port location to enter interface configuration command mode.

Step 4 Optionally, modify the default settings.

Step 5 Optionally, configure a description for the interface using the description command.

Step 6 Configure the local address using the ip address command.

Step 7 Use the no shutdown command to activate the interface.

Step 8 Use the show interface command to display and verify the new interface configuration.

The interface Command

The interface command defines/deletes an interface.

Syntax: [no] interface pos bay/slot/port

pos

Configures the interface to support pos.

bay/slot/port

Identifies a specific interface on the TSR. Valid values are as follows:

bay: Bay number. Valid values 1 - 2. Default 1.
slot: Slot number where the module is installed in the TSR. Valid values are integers between 1 and 40.

port: Valid values are 1 - 2.

Description: The interface pos command defines a POS interface and enters the interface configuration mode. The interface is not usable as a routing interface until you use the ip address and no shutdown commands.

Configuring a POS Interface

NOTE Be aware that the default for industry-standard routers is to obtain their clock from line. If both ends of the fiber are configured to recover the clock from line, the connection does not work, characterized by SONET failing to come up.

Be sure to include the clock source internal command in your configuration file when configuring the TSR to interoperate with industry-standard routers.

PROCEDURE: To configure a POS interface, use the following steps:

Step 1 Use the interface pos bay#/slot#/port# command name the POS interface and enter Interface Configuration command mode.

Step 2 Use the ip address to assign an IP address to the interface.

Step 3 Use the clock source internal command to select the internal clock of the interface for transmissions.

Step 4 Use the no shutdown command to enable the interface.

Step 5 Use the show interface pos bay#/slot#/port# command to display the interface:

router(config)#interface pos 1/35/1

router(config-if)#ip address 5.10.1.2 255.255.0.0

router(config-if)#clock source internal

router(config-if)#no shutdown

router(config-if)#exit

router(config)#show interface pos 1/35/1

POS 1/35/1 is up, line protocol is down

    Internet address is 5.10.1.2/16

MTU 10240 bytes,

    Payload BW: 9621.504 Mbit/Sec, Total BW: 9953.280 Mbit/Sec

    Encapsulation PPP, CRC-32

Loopback: None, Keepalive: Disabled, Scramble: Disabled

LCP: Open, IPCP: Closed, OSICP: Closed MPLSCP: Closed

Received: c

723431054176 bytes

7279943161 directed packets, 0 broadcast packets

0 discards, 0 errors, 0 unknown protocols

Transmitted:

284446377380 bytes

2273151325 directed packets, 0 broadcast packets

0 discards, 0 errors

Medium Type SONET, Line Coding: NRZ, Line Type: ShortSingleMode

Sonet Loopback: None, Sonet Clock Source: Internal

    PPP SNMP Trap link-status: enabled

    Sonet/Path: SNMP Trap sonet link-status: enabled

    TX J0 Section Trace: "1"

    RX J0 Section Trace: "0"

   Tx Path Trace: "POS 1/12/1 TSR 0"

 Rx Path Trace: "NULL"

Displaying the POS Interface

Use the show interfaces pos command to display information about the POS interface.

Syntax: show interfaces pos bay/slot/port

bay/slot/port

Identifies a specific interface.

Description: Use the show interfaces pos command with no arguments to display information about all the POS interfaces.

Use the show interfaces pos bay/slot/port command to display information about a specific POS interface.

Default: None.

Command Mode: Executive and privileged.

Example 1: In the following example, show interface pos bay/slot/port command displays information about the specified POS interface:

router#show interface pos 1/35/1



POS 1/35/1 is down, line protocol is down

   Internet address is 5.10.1.2/16

MTU 10240 bytes,

   Payload BW: 9621.504 Mbit/Sec, Total BW: 9953.280  Mbit/Sec

   Encapsulation PPP, CRC-32

    Loopback: None, Keepalive: Disabled, Scramble: Disabled

LCP: Open, IPCP: Closed, OSICP: Closed MPLSCP: Closed

Received: c

723431054176 bytes

7279943161 directed packets, 0 broadcast packets

0 discards, 0 errors, 0 unknown protocols

Transmitted:

284446377380 bytes

2273151325 directed packets, 0 broadcast packets

0 discards, 0 errors

Medium Type SONET, Line Coding: NRZ, Line Type: ShortSingleMode

Sonet Loopback: None, Sonet Clock Source: Internal

    PPP SNMP Trap link-status: enabled

    Sonet/Path: SNMP Trap sonet link-status: enabled

    TX J0 Section Trace: "1"

    RX J0 Section Trace: "0"

   Tx Path Trace: "POS 1/12/1 TSR 0"

 Rx Path Trace: "NULL"

The following table describes the fields in the display:

Table 3. Fields Displayed by show interface pos            
Field Description

Internet address is

IP address and netmask of the interface.

MTU bytes

The maximum transfer unit (MTU) size for this interface.

Payload BW

Available bandwidth of this interface. Available bandwidth is the total bandwidth of the link minus SONET overhead information. Valid values are:

For OC-3c links: 150 Mb/sec

For OC-12c links: 601.34 Mb/sec

For OC-48c links: 2405.38 Mb/sec

For OC-192 links: 9621.5 Mb/sec

Total BW

Total bandwidth of the link. Valid values are:

For OC-3c links: 155.52 Mb/sec

For OC-12c links: 622.08 Mb/sec

For OC-48c links: 2488.32 Mb/sec

For OC-192 links: 9953.28 Mb/sec

Encapsulation

The protocol enabled on this interface.

CRC

The setting for the frame check sequence (CRC). Valid values are 16 and 32.

Loopback:

Indicates if a loopback interface has been defined (using the pos loopback command) for this interface.

Keepalive

Indicates if the keepalive interval is enabled/disabled.

Scramble

Indicates if scrambling is enabled/disabled.

LCP

Indicates the current state of the LCP. Valid values are:

Opened: the LCP is operationally up.

Closed: the LCP is attempting to come up, but is operationally down.

IPCP

Indicates the current state of the IPCP. Valid values are:

Opened: the IPCP is operationally up.

Closed: the IPCP is attempting to come up, but is operationally down.

OSICP

Indicates the current state of the OSICP. Valid values are:

Opened: the OSICP is operationally up.

Closed: the OSICP is attempting to come up, but is operationally down.

MPLSCP

Indicates the current state of the MPLSCP. Valid values are:

Opened: the MPLSCP is operationally up.

Closed: the MPLSCP is attempting to come up, but is operationally down.

Received:

  • bytes

The total number of packets received over this interface.

  • directed packets

The number of unicast packets received on this interface.

  • multicast packets

The number of multicast packets received on this interface.

  • broadcast packets

The number of broadcast packets received on this interface.

  • discards

The number of received packets purposely dropped during reception on this interface.

  • errors

The number of errored packets received on this interface.

  • unknown protocols

The number of packets received with an unknown protocol.

Transmitted:

  • bytes

The total number of bytes sent over member links of this interface.

  • directed packets

The number of unicast packets sent on this interface.

  • multicast packets

The number of multicast packets sent on this interface.

  • broadcast packets

The number of broadcast packets sent on this interface.

  • discards

The number of packets purposely dropped during transmission on this interface.

  • errors

The number of packets sent in error on this interface.

Medium Type

Indicates the framing type currently in use for this interface. Valid values are SDH and SONET.

Line Type:

There are two line types:
- multimode fiber which allows light to take many paths as it travels through the fiber. Multimode fiber is used for short runs linking LAN nodes and servers.
- single mode fiber which is so small that light has only one path through the fiber. Single mode fiber is used for high speed and long distance applications.

Sonet Loopback

Indicates if a loopback interface has been defined for this interface.

Multimode fiber

Fiber which allows light to take many paths as it travels through the fiber. Multimode fiber is used for short runs linking LAN nodes and servers.

Single mode fiber

Fiber which is so small that light has only one path through the fiber. Single mode fiber is used for high speed and long distance applications.

Sonet Clock Source;

Indicates the source of the clock for this interface.

Remote Peer in loopback

Displays that a remote peer is potentially in loopback if the remote has been configured for loopback.

Tx JO Section Trace

Section trace byte transmitted from this interface.

Rx JO Section Trace

Section trace byte received on this interface.

Tx Path Trace:

Text of any transmitted path trace (submitted using the sonet path trace command).

Rx Path Trace

Text of any received path trace.


Copyright © 2003 Avici Systems Inc.
Avici® and TSR® is a registered trademark of Avici Systems Inc.
IPriori™, Composite Links™, SSR™, QSR, and NSR® are trademarks of Avici Systems Inc.

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    Last Updated: 03/28/03 at 11:47:56

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