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Avici Systems Inc.


Overview

The Terabit Switch Router Install Guide assists you in installing the Terabit Switch Router (TSR) system hardware. To ensure a successful installation, make sure the site conforms to the requirements and specifications provided in the Terabit Switch Router Site Preparation Guide.

This chapter references equipment safety and electrical standards, and introduces you to the TSR system hardware.

NOTE If you need information concerning a multiple bay installation, please refer to TSR Install Guide (Multi-Bay).

Safety Information

To avoid personal injury and damage to equipment, be sure to adhere to all caution and warning statements for this product and any electrical and safety requirements specific to your site.

Compliance to Electrical and Safety Standards

The TSR system meets the following regulatory requirements for product safety:

The TSR system meets the following regulatory requirements for electromagnetic interference testing:

Antistatic Precautions

To prevent damage from static electricity follow these precautions:

TSR Bay Dimensions, Weights, and Floor Loading


Table 1-1. TSR Bay Dimensions and Weights 
Specification Description

Free Standing Bay

Height

2178 mm

(85.8 in.)

Width (with side panels)

660 mm

(26 in.)

Width (without side panels)

592 mm

(23.3 in.)

Depth

902 mm

(35.5 in.)

Weight (empty bay)

379 kg

(836 lb)

Weight (maximum configuration)

635 kg

(1400 lb)

Bay Weight As Shipped (Includes 36 filler modules and 2 cooling modules)

Weight

515 kg

(1163 lb)

Bay Fully Crated on Pallet

Height

2407 mm

(94.8 in.)

Width

1016 mm

(40 in.)

Depth

1187 mm

(46.8 in.)

Weight

667 kg

(1470 lb)

Bay Uncrated and On Pallet (sides and top removed)

Height

2337 mm

(92 in.)

Width (pallet)

1016 mm

(40 in.)

Depth (pallet)

1187 mm

(46.8 in.)

Weight

573 kg

(1264 lb)

Bay on Installation Dollies

Height (1/2-inch floor clearance)

2191 mm

(86.3 in.)

Width (dolly)

813 mm

(32 in.)

Depth (dolly front & rear)

1702 mm

(67 in.)

Weight

593 kg

(1307 lb)


Table 1-2. Individual Component Weights
Module/Dolly Description

Controller Module

1.4 kg

(3 lb)

Cooling Module

7.3 kg

(16 lb)

Custom Dolly

33 kg

(72 lb)

Filler Module

3.7 kg

(8.2 lb)

Router Module

5.9 kg

(13 lb)

Server Module

7.3 kg

(16 lb)

Floor Loading

The TSR bay maximum configuration produces the following distributed and concentrated floor loading. First, the distributed load is calculated per Bellcore GR-63-CORE and NEBS requirement for the floor area of a rectangle bounded by the bay sides (without side panels) and the center line of the minimum front (1219 mm or 48 in.) and rear (609 mm or 24 in.) aisles. Second, the concentrated load is calculated for the area of the bay frame (592 mm by 638 mm or 23.3 in. by 25.1 in.). The floor loading is as follows:

Distributed Load

586 kg/m2 (120 lb/ft2)

Concentrated Load

1684 kg/m2 (345 lb/ft2)

TSR Hardware

The TSR full bay configuration design includes server modules, router modules, and other hardware components. Each router module contains a line card, a switch card, and resides in a single module enclosure. Each server module resides in a module enclosure with a power conversion card, persistent file storage, and a pair of solid state disks. The TSR Full Bay configuration is expandable to multiple bays in two back-to-back rows. Figure 1-1 shows the TSR Full Bay configuration.

Figure 1-1. Maximum Bay Configuration

TSR Full Bay Configuration

The TSR Full Bay configuration contains a collection of single IP router modules and general-purpose dual-redundant server modules interconnected through a passive fabric interconnection backplane. The backplane supports multiple switching paths that enable TSR router modules to operate independently and to intercommunicate one module to another through IP packet switching. Packet cut-through and high speed module-to-module interconnections significantly reduce packet forwarding delay. Multiple paths load share by random path selection on intermodule packet transfer. The Full Bay is currently available in 1-bay, 2-bay, and 4-bay configurations.

The TSR Full Bay is designed to incorporate fully redundant:

Single-Bay Configuration

The TSR Full Bay hardware configuration (1-bay) consists of one fully-loaded TSR bay which includes:

Figure 1-2 shows the TSR bay hardware configuration.

Figure 1-2. Full Bay Hardware Configuration (1-bay)

Multi-Bay Configurations

The TSR Full Bay offers scalability without service interruptions and currently expands to offer 2-bay and 4-bay configurations. After the second bay is added to form a pair, bays are added in pairs. Please refer to the Multi-Bay Config Guide for a full explanation of any multi-bay install.

The 2-bay Configuration

In a 2-bay configuration, bays connect side-by-side. The first bay is bay 1 and the second bay is referred to as bay 3. Refer to Figure 1-3.

Figure 1-3. Full Bay Hardware Configuration (2-bay)
The 4-bay Configuration

In the 4-bay configuration, the two bay solution in the front row expands to four bays by adding bay 2 and bay 4 in a back-to-back row. Refer to Figure 1-4.

Figure 1-4. Full Bay Hardware Configuration (4-bay)

Hardware Descriptions

This section provides brief descriptions of the TSR system hardware components. The TSR system supports insertion and removal of the components with the system power on.

Bay Components

The TSR bay houses the server, router, bay controller, and cooling modules. The TSR also ships with four shelf covers. These components are all field replaceable units.

Figure 1-5 shows the TSR bay hardware components.

Figure 1-5. Bay Components

Router Modules

The TSR system supports router modules in combinations of module speeds in a single chassis backplane. Router modules support PPP, IS-IS, OSPF, BGP, and MPLS protocols.

Router modules interconnect to server modules through a 100BaseT Ethernet cable (RJ-45).

Server Modules

The TSR offers two identical servers, the primary and secondary server.

Primary Server

Each server module provides a 300 Mhz PowerPC 604e CPU, 576 Mbytes of memory (64 Mb on the baseboard and 512 Mb of add-on PMC memory), and 32Kbytes of NVRAM for maintaining configuration and software images.

The server module also supports four 10/100BaseT Ethernet port and DB-9 console port connections.

Each server module resides in a module enclosure together with a power conversion card, persistent file storage, and a pair of solid state disks.

Secondary Server (Warm Stand-by Server)

Physically identical to the primary server, the warm stand-by server is designed and implemented to take over in the event the primary server becomes inactive. The servers are connected to the bay controllers via the server connector panel. The ETH3 and ETH4 ports of the server connect to the server connector panel. A server connector panel connection leads to an Ethernet repeater located on the bay controllers. This repeater allows the bay controller and servers to look like one logical LAN. The ETH0 port provides a redundant warm stand-by connection between the servers in the event the primary warm server communication path via ETH3 and ETH4 goes down.

The primary and secondary servers contain two heartbeat connections for redundancy. ETH3 and ETH4 connections are required to form the first peering session. The first heartbeat is a multicast message over the bay controller network. The second heartbeat is over the server ETH0 port and this requires a connection to an external network management system. The two heartbeats ETH3/ETH4 and ETH0 work in unison and begin as soon as the server is activated.

If the primary server stops receiving heartbeats, it initiates a management trap, and if after 5 minutes it has not received a heartbeat, it will wait for heartbeats from the secondary server. The secondary server will wait for heartbeats from the primary server for 5 minutes before it becomes active. This allows the network operator sufficient time to reboot the primary and allow it to remain as the primary.

For software configuration details, refer to the IPriori CLI Reference (Vol. 1).

Cooling Assembly

The cooling assembly consists of two cooling modules and two bay controllers.

Each cooling module provides two fans, which are regulated by one of two bay controllers (The second controller is passive to provide redundancy if needed). The active bay controller monitors and regulates the cooling of the TSR bays by sending signals to the cooling modules to raise or lower the speed of the fans as needed.

The TSR bay controller modules monitor both the system power and cooling modules. The TSR bay controllers monitor the cooling modules and ensure proper airflow within the system components within the bay.

Bay Shelf Cover

The Terabit Switch Router bay shelf cover is an Electro-magnetic Interference (EMI) shield for EMI compliance. The TSR is shipped with the covers in place. The shelf cover fits easily onto each shelf of the TSR bay and requires no hardware.

Installation

For information about installation tasks, please refer to the Terabit Switch Router Site Preparation Guide.


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Copyright © 2001 Avici Systems Inc.
Avici® and TSR® are registered trademarks of Avici Systems Inc.
IPriori™ is a trademark of Avici Systems Inc.

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